Bi-Directional, Solder Paste Printer with Controllable Squeegee Pressure

The Model SP-5050 Stencil Printer can be used to apply solder paste to PCBs as large as 480 X480 mm (19" x 19").   Its innovative frame holder design adjusts in seconds to accept standard stencil frames 100 x 100mm (4" x 4") to 500 x 500 mm (20" x 20").  Dual squeegee heads, mounted to precision linear slides allow bi-directional printing for maximum paste coverage.  Controllable squeegee pressure on both heads also ensures consistent printing from one operator to another.  The SP-5050 is supplied with two 280 mm (11") squeegees and an adjustable PCB fixture as standard, but can also be supplied with customized fixturing and registration pins.  A full range of optional squeegee sizes are available.  The robust design and construction of the SP-5050 will provide years of reliable performance and precision.  A support stand/supply cabinet is also available. 

 
Pick & Place for Suface Mount Components

The SMP-3020M is a manual pick & place machine combining a vacuum picking system and a pressure dispense for adhesive and solder pastes of varying viscosities. Built on a conductive base printed circuit boards up to 300 x 200 mm can be accommodated. An easily adjusted PCB carrier with a spring-loaded rail allows for quick adjustment and easy insertion of PCB's. Up to 20 component feeders can be fitted and are in addition to the 25 compartment loose feeder supplied as standard.

Cut and Form Axial Components with Mil-Spec Precision

Cut and form axial components with Mil-Spec precision, at speeds up to 20,000 pph, with Elite Engineering's Format Axial preforming system bench top lead former.  Tape or loose components can be easily processed by simply clipping on the adjustable tape or vibratory loose feeders.  All pneumatic drives assure reliable performance and long life.  Tool steel dies are precision hardened for extended wear and are easily changed in minutes.   Multi-stage tool clamp leads prior to cutting and forming, eliminating component damage or stress. Choose from a variety of fixed or dial adjustable forming tools to produce right-angle 90°, clip-in, stand-off, flush clip-in, vertical forms and many other special forms. 
  
   

Fully Adjustable Axial Lead Former Provides Clip-In and Stand-Off Forms With the Same Set of Tooling

Form axial components to almost any configuration with Elite Engineering's Format 2000 bench top lead forming system. Clip-ins, stand-offs, verticals, and 90° bends are all easily achieved at speeds of up to 20,000 pph.

The Format 2000 is easily adjusted to satisfy an almost limitless variety of axial forming applications. Lead spacing, lead diameter, leg length, body size, stand-off height, and form depth adjustments are each independent of the other, allowing uneven cut lengths, form centres, or vertical axial forms, if desired.

Lead diameters from 0.40 to 1.50mm (0.016" to 0.060") can be cut and formed to Mil-Spec standards. Since each lead is clamped before cutting and forming, damage or component stress is eliminated.

Components are fed into an adjustable conveyor where they are cut and formed in the various stages. The finished component exits the conveyor and is deposited in a specially designed component drawer. Scrap tape or excess lead material is separated from the finished components.

The standard tooling supplied with the Format 2000 accommodates all cut-only forms, horizontal 90° bends, clip-in and stand-off forms. To switch from clip-in to stand-off, operators need only reverse two standard dimpling inserts. Vertical form or flush-mount clip-in tooling are the only tooling options you may ever need.

Cut and Form Loose Axial Components

The low cost Formette system enables virtually all axial components to be formed to a variety of different forms. Lead diameters from 0.40 to 1.50mm (0.016" to 0.060") can be formed to MIL-Spec precision by means of Elite Engineering's extensive range of interchangeable formers.

• 90 degree

• Flush Clip-in

• Stand Off

• Stand Off Clip-in

• Vertical Form

The compact Formette system with its various tooling is fully pneumatic and controlled by a foot pedal.

Low Cost Axial Lead Former Cuts and Bends Axials at Speeds Up to 25,000 PPH

Form axial components with Elite Engineering's most affordable Rotary 40 former.  This little workhorse has established a reputation for reliable, economical performance in literally tens of thousands of PCB assembly houses around the globe.  The Rotary 40 can be easily adjusted and readjusted for different body sizes, form dimensions, and cut length.   Choose from five models depending on lead diameter and form.  An adjustment tool is delivered as standard equipment for transferring lead spacing and cut length from the actual PCB sample to the machine tooling.  The easily adjustable, easily replaceable cutting and bending wheels allow thin (0.011") or thicker (0.048") leaded components to be processed.  Options include reel holder, loose feeder, and component counter.
 
 

   
Straighten .300" - .900" ICs with No Tooling Changes

Straighter IC leads equal faster insertion times.  8 pin to 40 pin DIP packages with lead centres of .3", .4", .6", .750", and .9" can be quickly and easily straightened with Elite Engineering's Straitelle.  Fully adjustable in centre spacing and body height, the Straitelle requires no tooling changes.  Simply dial in the correct setting to quickly convert the system from one package size to another.  The system accepts component manufacturers IC tubes and transfers processed parts to either empty tubes or bins.  A variable speed drive belt, constructed of conductive material, transports the components through the straightening rollers into the empty tube. 
 
 

  
Straighten and Cut .300" - .600" ICs with Minimal Tooling Changes

The Cropelle DIP Processor straightens leads to the proper centre spacing for simpler hand insertion, and cuts leads to the proper length eliminating the need for pre/post solder trimming.  DIP packages with .300", .400", or .600" centres and lead counts from 8 pins to 40 pins can be straightened and cut with a single machine at speeds up to 15,000 pph.  Parts can be fed to and from standard IC tube packages.  Two dials adjust lead spacing and cut length to ensure perfect repeatability.  Interchangeable centre rails allow conversion for different body widths in minutes.  The conductive drive belt transports components through the various straightening and cutting stages, while a built-in counter maintains the total number of parts processed. 
  
  

  
Straighten, Cut, and Form On One System

Straighten, cut and form to either gull wing (SMD) or clip-in configurations with the Formelle DIP processor.  DIPs with centre spacings of .300", .400", .600", .750", and .900", and lead counts of 8-40 pins can be processed tube-to-tube.  Centre spacing, cut length, and body height settings are all dial adjustable for maximum repeatability.  Two separate models are available:  The Formelle CI provides a clip-in form for part retention and includes adjustable crimp for stand-off heights from .071" - .197", whereas the Formelle GW converts conventional DIPs into an SMD configuration with an adjustable foot length and .045" stand-off height.  Like all Elite DIP Processing models, a conductive conveyor belt provides ESD protection.  The built-in counter also maintains the total number of parts processed.
  
  

  
Fixed and Adjustable Flat Pack Forming Systems

Cut and form flat packs to exact specifications with Elite Engineering's FP Series lead forming systems.   Circuit assemblers will enjoy the ease and precision in which FP systems prepare components for either thru-hole or surface mount applications.  Component manufacturers will also find FP tools and presses profitable tools for providing their customers the value-added convenience of ready-to-mount devices.  Interchangeable tools, mounted to your choice of a compact manual or pneumatic press, form leads with extreme accuracy and uniformity and provide burr-free cutting to precise, repeatable lead lengths.  The economical FP-1 press is hand-lever operated, while the FP-5 (shown at left) utilizes a heavy-duty, 3" stroke cylinder.  Dual, right and left hand interlock switches ensure maximum operator safety. 
 
 

Elite fixed flat pack tools are manufactured exactly to your forming specifications. Cutting and forming of all leads occurs simultaneously in a single press actuation, while the leads are always firmly clamped to prevent component damage or stress.  Adjustable stand-off height 0.00-6.35mm (0.000" - 0.250") is available on all tools.  Tools are designed and manufactured by our team of highly-experienced engineers and toolmakers.  All tools are made of hardened tool steel with a 60-62 Rockwell hardness for extended life and repeatability.  Tool changeover is performed in a matter of seconds through the use of two, unique hold-down clamps. 
 
 

  
Adjustable Tools Offer Flexibility and Economy

A pair of adjustable flat pack formers is available for those seeking flexibility and economy when throughput is not of vital concern. The FP-1MAS adjustable tool cuts and forms leads on one side of the component per each press actuation.  A unique holding fixture ensures repeatability.  The FP-2MAS adjustable tool cuts and forms leads on two sides of the component per each press actuation.  Micrometer adjustments permit quick form changes.

Through-hole Insertion Assembly Machine 

Provides Component Retention

Repeatable Results Eliminates Rework

Mechanical Retention Strengthens Solder Joints

Choose Cut and Bend or Cut Only

Pneumatic Foot Pedal Activation Reduces 

Operator Fatigue

Optional Conveyorized Systems Available

Eliminates Component Floating During Wave 

Soldering

 
PCB Assembly, Cut and Form and Form Only

• Good Mechanical Component Retention

• Repeatable Results

• Reduced Rework

Elite's Multipoint Assembly Machines give consistent results board after board.

Using Multipoint machines not only gives reliable results but reduces the amount of rework. Additionally the assembled PCB can be transported from one area to another without the risk of components being dislodged. Form only or cut and form versions are available.

On completion of the component insertion all boards are consistently assembled with good mechanical joints similar to those achieved from auto insertion.

  
MK Series Tools Provide Pneumatic Cut, Bend or Swage
  
The Elite MK Series pneumatic hand tools cover a number of options: cut and bend, cut and swage, or cut only.  All are designed for post component assembly prior to soldering.  These tools are lightweight and offer ergonomic design preventing operator fatigue.  Unlike side cutters, the off-cuts from these tools drop to the PCB, eliminating flying lead waste.  The MK-3 tools feature exclusive trigger activated, scissor-type blades, manufactured of 60C Rockwell hardened tool steel, and won't scrape leads or mark circuit boards.  MK-3 tools provide cut and bend (or cut only) of component leads in a single stroke; the tapered head giving access to even the most densely populated underboard areas.  MK-6 tools feature exclusive trigger activated, V-type blades, swage the lead to typically twice the wire diameter (ensuring component retention) or cut leads flush to the PCB after soldering. All tools are ergonomically designed, thus eliminating operator fatigue, and also helping to prevent carpal tunnel syndrome.
  
  

  
360° Turnover PCB Assembly System
  
These rugged, self-contained assembly fixtures combine a heavy duty, tilt-proof base, adjustable 3-rail PCB frame and a dual snap-lock foam padded cover and are available in two sizes with 482x228mm (19" x 9") or 610x406mm (24" x 16"); capacity.  Both models offer full 360° rotation for "start to finish" assembly and processing of PC boards (component insertion through manual soldering).  Three movable PCB holding rails adjust easily and offer the capacity to assemble both multiple small and single large boards.  Parts are inserted, immobilized, and rotated 180° for clinching and/or soldering, then returned to their original position for removal of the finished PCB.  Frame locks at 15°, 30°, or 45° front and back.  A foam pad prevents component fallout.  Choose from standard, conductive, or silicon-treated, solder-safe foam padded covers.