Cost-Effective and Practical BGA / SMT
Rework Solutions
Remove, Replace and Clean BGA / SMT
Components for both Eutectic and Lead Free Solders
offers cost effective manual and
semi-automated BGA / SMT rework stations, from DEN-ON Instruments, a worldwide
leader of rework stations and soldering tools.
For over 25 years, DEN-ON
has been developing BGA / SMT rework equipment for the electronic industries
worldwide. As the electronics industry has been faced with rapidly changing
technology, DEN-ON has continued to introduce new rework equipment to match the
latest trends in electronics manufacturing, including advanced rework stations
for the removal and placement of BGA, Flip Chip, CSP, micro SMD components as
well as leading in rework heating technology to meet the demands of lead free
rework. For Lead Free rework, the Denon RD-500 Series is
unmatched.
The RD-500 Area Array Rework machine by Den-on Instruments for the safe Removal and Replacement of BGA,CSP, LGA, QFP, PLCC and other
components.
FOR STABLE AND SAFE
REWORK
-
High powered upper and
lower hot air heaters.
-
IR area heating
system.
-
Complete PC control and
auto-profilimg software.
-
Integrated component
preparation system.
-
Semi-auto placement.
Extensive safety features.
SUMMARY
Both the RD-500 and the
RD-500S were designed with high power top and bottom hot air heaters for local
heating of the components and board during rework. It also has an optional IR
area heaters on the bottom to prevent warpage of the Printed Circuit Board
during the rework process. This highly efficient heating system is especially
useful when reworking BGAs, CSPs, and other area array components that need to
be attached with Lead-Free solder. The heating system is computer controlled
for accuracy and the heat profile is created automatically via built-in
Auto-profiling software. The component is picked up with a single click of
the mouse button and is then held inside the nozzle during placement. This
eliminates any of the troublesome handling of the component during rework.
The alignment is then competed by viewing the board and the component array
simultaneously with a prism image picked up by a CCD camera. This image is then
fed into the computer via a high-resolution video capture card. The picture is
then viewed on the built-in video monitor. For large components the screen can
also be split in order to make the viewing and placement easier. The
component is then placed automatically with a single force setting of between
70-100 grams. This is achieved with a friction fitting that is overcome
by the downward placement of the component on the board. This ensures that the
component is placed with enough force to overcome the surface tension of the
flux or paste, but is low enough to that is prevents damage to thinner more
delicate components. The board holder can hold a maximum board size of
400mm~420mm ideal for network, server, and other large boards. The board holder
can also be easily adjusted to hold even smaller boards like mobile phones,
memory cards, etc. When smaller boards are used, any or all of the IR area
heaters can be shut off in order to save energy.The heat profile is
controlled through five zones with independent adjustment capability for all
three heaters. This gives additional flexibility when creating, modifying or
updating any profile. The software program and profile information is stored in
a Windows ME or XP ¦ version computer making it readily accessible. All these
features are combined to make the RD-500 one of the most simple, efficient, and
price competitive Area Array Rework systems on the market
today.
Large Board Rework Solution
for Eutectic and Lead Free Assemblies
Remove, Replace and Clean BGA / SMT Components for both
Eutectic and Lead Free Solders
offers cost effective manual and semi-automated BGA / SMT rework stations,
from DEN-ON Instruments, a worldwide leader of rework stations and soldering
tools.
RD-500 Semi-Automated Large Board BGA / SMT Rework
Station
System Overview
The RD-500 is a semi-automated single
axis placement and reflow station for BGA / SMT rework. Using advanced computer
control technology, the RD-500 rework station will meet the most demanding
applications, including lead free rework.
Lead-Free Rework
Capabilities
Handles boards Up 500 mm x 600 mm | 20" x 24"
Handles component sizes as small as 0.5mm
(0.02") up to 60mm (2.63")
Designed for lead-free and eutectic rework
Dual Point Auto-profiling software - to minimize the delta between the ball and topside
package temperature.
Efficient 3-point heating technology - provides highly efficient localized heating and
maximum performance for critical lead-free rework applications.
Multi-Stage localized hot air heaters deliver
controlled temperatures up to 510°C | 950°F
Infrared Bottom Heater delivers controlled
full board temperatures up to 510°C | 950°F
Rules-based profile verification - for
precise time and temperature control
Accurate placement (+/-0.025mm | +/-0.00098")
using high-resolution (autofocus) digital split-imaging vision technology
Uses standard or Nitrogen gas
Delivers repeatable process through advanced
controls
Process / data logging
Self-contained
Lead-free proven (designed for lead-free and
eutectic solders)
Key Advantages
Lead free by design
Price performance of the machine
Heating control within +/- 5 ° C
Time / temperature efficient (Die / Package temperature control)
Placement capability (Accuracy / Repeatability)
Ease of setup, including auto-profile software
Flexible board holders (odd shape, small)
Exceeds (industry standards) of 10° C thermal uniformity within the nozzle
Compact & self contained
Standard Board Rework Solution for
Eutectic and Lead Free Assemblies
Remove, Replace and Clean BGA / SMT Components for both
Eutectic and Lead Free Solders
offers cost effective manual and semi-automated BGA / SMT rework stations,
from DEN-ON Instruments, a worldwide leader of rework stations and soldering
tools.
RD-500SH Semi-Automated Standard Board
BGA / SMT Rework Station
System Overview
The RD-500SH is a semi-automated
single axis placement and reflow station for BGA / SMT rework. Using advanced
computer control technology, the RD-500SH rework station will meet the most
demanding applications, including lead free rework .
Lead-Free Rework
Capabilities
Handles boards Up 400 mm x 420 mm | 16" x
17"
Handles component sizes as small as 0.5mm
(0.02") up to 60mm (2.63")
Designed for lead-free and eutectic rework
Dual Point Auto-profiling software - to minimize the delta between the ball and topside
package temperature.
Efficient 3-point heating technology - provides highly efficient localized heating and
maximum performance for critical lead-free rework applications.
Multi-Stage localized hot air heaters deliver
controlled temperatures up to 510°C | 950°F
Infrared Bottom Heater delivers controlled
full board temperatures up to 510°C | 950°F
Rules-based profile verification - for
precise time and temperature control
Accurate placement (+/-0.025mm | +/-0.00098")
using high-resolution (autofocus) digital split-imaging vision technology
Use standard or Nitrogen gas
Delivers repeatable process through advanced
controls
Process / data logging
Self-Contained
Lead-free proven (designed for lead-free and
eutectic solders)
Small Board
Rework Solution for Eutectic and Lead Free
Assemblies
Remove, Replace and Clean BGA / SMT Components for both
Eutectic and Lead Free Solders
offers cost effective manual and semi-automated BGA / SMT rework stations,
from DEN-ON Instruments, a worldwide leader of rework stations and soldering
tools.
RD-500S Semi-Automated Standard Board BGA / SMT Rework Station
System Overview
The RD-500S is a semi-automated single
axis placement and reflow station for BGA / SMT rework. Using advanced computer
control technology, the RD-500S rework station will meet the most demanding
applications, including lead free rework. The RD-500S is focused on small board
rework applications such as cell phone, PDA, pager, and other miniature consumer
electronic surface mount boards.
Lead-Free Rework
Capabilities
Handles boards Up 102 mm x 152 mm | 4" x 6"
(or 16" x 17" with added heater) see RD-500SH
Handles component sizes as small as 0.5mm
(0.02") up to 60mm (2.63")
Designed for lead-free and eutectic rework
Dual Point Auto-profiling software - to minimize the delta between the ball and topside
package temperature.
offers cost effective manual and semi-automated BGA / SMT rework stations,
from DEN-ON Instruments, a worldwide leader of rework stations and soldering
tools.
RD-300 Manual BGA / SMT Rework
Station
System Overview
The RD-300 is a single
axis placement and reflow rework station designed for both Area Array and
standard leaded SMD components. The optics allow for accurate placement with a
high-resolution microscope and dual prism system with excellent color clarity.
This was designed to place the smallest of Area Array components like CSP and
flip chips. The reflow controller uses an infrared bottom heater and a hot air
top heater to precisely reflow the target component safely and accurately. It
also has a large memory to store up to 40 different profiles with two of these
already loaded in the system.
Lead-Free Rework
Capabilities
Handles boards up to: 300mm x 420mm | 11" x
18"
Self contained air and vacuum pump
Easy temperature profiling
Hot air top heater delivers up to 510°C |
950°F
Infrared bottom heater delivers up to 510°C |
950°F
Standard air or Nitrogen Gas
Accurate repeatable placement capability using a
high-resolution Microscope
Entry-Level Manual BGA / SMT Rework
Solution to Meet Your Needs
offers cost
effective manual and semi-automated BGA / SMT rework stations, from DEN-ON
Instruments, a worldwide leader of rework stations and soldering
tools.
SD-3000 Spot Air "Convective" Rework
Station
Lead-Free Rework
System Overview
The SD-3000 is a highly versatile,
easy to use, spot air soldering/de-soldering system that does not require
nozzles. Capable of removing any type of surface mount component, including BGA
devices, and surface mount connectors up to 2" (50mm) long. The SD-3000 can also
be used to install most SMT packages.
The unique hot air nozzle traces the
outside edge of the component or the top of an entire BGA evenly spreading heat
to the soldered area. Once reflow is achieved, the nozzle lifts out of the way
and the operator removes the component with a vacuum tip handle. This system can
even trace the line of hard to remove SMT connectors and switches. The hot air
nozzle has an adjustable motion range of up to 50mm (2 inches).
Capabilities
Handles Board Sizes up to : 16.5" wide and no
length limitations
Hot Air Top Heater delivers variable temperature
from 0-950º F
Compact design fits in to the tightest of work
areas
Simple table design allows for quick set up of
nearly any PCB
Standard board support to hold up larger PCBs from
the bottom to prevent warping or sagging
Standard heat containment rings prevent heat from
reflow the area around the target component
Optional IR pre-heater (PH-3100A) for the repair of
larger multi-layer PCBs
Thru-Hole/SMT Programmable Solder
Cleaner
for Site Dressing (scavenging)
and Component Clean-up
offers cost effective manual and
semi-automated BGA / SMT rework stations, from DEN-ON Instruments, a worldwide
leader of rework stations and soldering tools.
SC-200
Thru-Hole/SMT
Programmable Solder Cleaner
Product Overview
The SC-200 employs a hot air heating
which is used to preheat the area to be soldered prior to contacting the solder
joint or pad which greatly reduces the chance of overheating and lifting the pad
areas being reworked. This feature also prevents the tip from cooling during
desoldering and nearly eliminates clogging caused by cooled solder.
Part No. SC-200 (internal pump) N2
cabable
Specifications
Power
100-120VAC or 230VAC
Power Consumption
130W Max
Air Supply
Internal Dual Diaphragm
Pump
N2
6mm Diameter Tube ~0.1
Mpa
Hot Air or N2
2.0~2.5 L/min.
Dimensions
H5" x W5" x D9.25" H130mm x W130mm x
D235mm
Weight
8.75 Lbs. or 5Kgs
Cord Length
78.75" or
2Meters
Capabilities
Unique High Power (120 Watts) Heating
System With 120 watt heating element,
this solder cleaner has the power to keep the tip within range of the set
temperature during the heaviest SMT continuous cleaning.
Unique Dual Hot Air/Hot Tip Design The SC-200 & SC-300 employ a hot air heating which
is used to preheat the area to be soldered prior to contacting the solder joint
or pad which greatly reduces the chance of overheating and lifting the pad areas
being reworked. This feature also prevents the tip from cooling during
de-soldering and nearly eliminates clogging caused by cooled solder.
N2 Capable Both the SC-200 (internal pump) and the SC-300 (shop
air/venturi) systems are equipped to handle N2. The use of N2 provides a
semi-inert environment that will cause less oxidation during de-soldering. This
also helps to prevent oxidation, thereby increasing tip performance and life.
De-Soldering Hand Tool
Recognized
Worldwide as the Best De-Soldering Hand tool
offers cost effective manual and
semi-automated BGA / SMT rework stations, from DEN-ON Instruments, a worldwide
leader of rework stations and soldering tools.
SC-7000Z De-Soldering Hand Tool
Product Overview
The SC-200 & SC-300 employ a hot
air heating which is used to preheat the area to be soldered prior to contacting
the solder joint or pad which greatly reduces the chance of overheating and
lifting the pad areas being reworked. This feature also prevents the tip from
cooling during desoldering and nearly eliminates clogging caused by cooled
solder.
Part No. SC-200 (internal pump) N2
capable
Capabilities
Direct connection between the diaphragm pump and the tip provides high
vacuum efficiency capable of reworking 8-12 layered PCBs.
The combination of a 100W ceramic heater with sensor feedback temperature
control circuit and high vacuum capacity can provide best work efficiency with
no failure
Protection against ESD is secured
Quite compact, Lightweight unit portable and ready to use at any
location
Low noise and low vibration
The removal of SMD components can be easily done by a flick of the selector
lever and by replacing the tip with the hot blow nozzle
Confirmed Safety Standards
COUNTRY
STANDARD REFERENCE
CODE
U.S.A.
MIL STD-2000
GERMANY
TUV
CANADA
CSA
AUSTRALIA
AS
SWITZERLAND
SEV
SWEDEN
SEMCO
DENMARK
DEMCO
FINLAND
FEMCO
JAPAN
SAFETY
STD
Ultra Compact Digital Soldering Station
offers cost
effective manual and semi-automated BGA / SMT rework stations, from DEN-ON
Instruments, a worldwide leader of rework stations and soldering
tools.
SS-8100D Ultra Compact Digital Soldering Station
Product Overview
The SS-8100D is an ultra compact
digital soldering iron station.
It was designed to work under the
highest loads with a user-friendly ergonomic design. The small station takes up
little bench space and programming for the temperature is performed with a
simple up/down switch.
A variety of tip geometries are available for
precise heat delivery in the most populated printed circuit boards.
Part No. SC-200 (internal pump) N2
capable
Capabilities
Lightweight ergonomic hand piece for extended
use without worker fatigue
Simple programmable digital station makes set-up quick and simple
Small station case takes up little bench space
Long lasting iron plated tips for lower running cost and minimized downtime
Over 10 tips available and custom tips available upon request to match any
board and component shape and size
ESD safe construction for ensured product safety
Specifications
Soldering Iron:
Heater Ceramic type, 24 Volt MAX 200
Watt
Dimensions 201 mm long x 20 mm diameter at
grip area (does not include cord)
Weight 33 grams not including cord
Control Unit:
Available Voltages 100, 120 or 230
Power Consumption 80 Watts
Temperature Range 200-450C°450> ·
Dimensions 94 x 69 x 88 mm
Weight 1.2
Kg.
DEN-ON Nozzles - For both Eutectic
and Lead Free Solders
offers cost
effective nozzles and replacement part, from DEN-ON Instruments, a worldwide
leader of rework stations and soldering tools.
Nozzles RD-500
Series
Nozzle w/ Fixed Walls ANZ-07 to
ANZ-15
Part Number
Size (inside dimension)
millimeters
inches
ANZ-05
ANZ-07
ANZ-09
ANZ-13
ANZ-15
5x5 mm
0.22x0.63in
7x7mm
0.28x0.28
in
8x8mm
0.32x0.32
in
13x13mm
0.51x0.51
in
15x15mm
0.59x0.59
in
Nozzle w/ Adjustable Walls ANZ-18 to
ANZ-52
Part Number
Size (inside dimension)
millimeters
inches
ANZ-18
ANZ-20
ANZ-22
ANZ-24
ANZ-25
ANZ-25
ANZ-26
ANZ-28
ANZ-30
ANZ-32
ANZ-35
ANZ-37
ANZ-39
ANZ-40
ANZ-44
ANZ-49
ANZ-52
ANZ-53
ANZ-60
ANZ-66
18x18 mm
0.71x0.71
in
20x20mm
0.79x0.79
in
22x22mm
0.87x0.87
in
24x24mm
0.95x0.95
in
25x25mm
0.98x0.98
in
27x27mm
1.06x1.06 in
26x26mm
1.02x1.02
in
28x28mm
1.10x1.10
in
30x30mm
1.18x1.18
in
32x32mm
1.26x1.26
in
35x35mm
1.38x1.38
in
37x37mm
1.46x1.46
in
39x39mm
1.54x1.54
in
40x40mm
1.57 x 1.57 in
44x44mm
1.73x1.73
in
49x49mm
1.93x1.93
in
52x52mm
2.05x2.05
in
53x53mm
2.09x2.09
in
60x60mm
2.36x2.36
in
66x66mm
2.60x2.60
in
Micro Nozzle
Part Number
Size (inside dimension)
millimeters
inches
ANZ-05
5mm
0.20x0.20
in
Connector Nozzle
Part Number
Size (inside dimension)
millimeters
inches
TBD
TBD
19x59mm
0.75x2.3
in
Nozzle Kits, Component Holders and Board
Support Accessories
DEN-ON RD-500
Series Nozzle Kit
Nozzle kit carries complete range of nozzle sizes for RD-500 series
machines.
DEN-ON RD-500 Series Component
Die
Component die is used for presentation of parts to heating nozzle it
accommodates parts ranging from 10 mm to 50 mm
LGA775-Intel Processor Socket
and Component Rework Holder
FocalSpot designs and manufactures
standard and custom component holders to meet your specific
applications.
DEN-ON
RD-500 Series Small Board Holder
Small board carrier is used to accommodate pcbs 25 mm to 100
mm.
DEN-ON RD-500
Series Small Board Supports
Board Supports
FocalSpot designs and manufactures standard and
custom board supports to meet your specific applications.